KLINGER® 量子,KLINGER® QUANTUM-宁波美图美

KLINGER® 量子

独特的垫片材料,在高温下具柔韧性

KLINGER ^® Quantum 是世界上完全与氢化丁腈橡胶结合的纤维增强垫片材料。结合专门为此目的开发的独特生产工艺,与目前可用的任何其他纤维增强垫片材料相比,这种材料可以在更高的温度下使用,并且适用于更广泛的介质。

这种材料适用于油、水、蒸汽、气体、盐溶液、燃料、酒精、弱有机酸和无机酸、碳氢化合物、润滑剂和制冷剂。KLINGER Quantum 采用优质纤维和填充化合物制造,并以耐高温 HNBR 基体增强。

证书和批准

• 经 BAM 测试
• DIN-DVGW
• TA-Luft(清洁空气)
• 消防安全帐户。符合 DIN EN ISO 10497
• FDA 合规性(必须指定无品牌

符合 ISO 178 的弯曲测试

为了评估密封材料的柔性潜力,三点弯曲试验通常用于确定压缩纤维材料的弯曲性能。在该试验中,试样以恒定的试验速度在接触面之间的中间变形,直至断裂,或直至变形达到规定值。  

^{对于柔韧性测试,纤维增强参考材料和 KLINGER ®} Quantum样品分别在 200°C (392°F) 和 250°C (482°) 下处理 48 小时。^{这些人工老化样品的测试结果提供了两种不同材料的耐老化性信息,并强调了 KLINGER ®} Quantum的高性能。

^{KLINGER ®} Quantum的独特行为在长期测试中表现得更加令人印象深刻。为此,将纤维增强参考材料与 KLINGER ^® Quantum 一起在 200°C (392°F) 的温度下再次处理 300 小时和 600 小时。在 200°C 的温度下放置 600 小时后,KLINGER ^® Quantum 的柔韧性比已知的纤维增强垫圈材料高 8 倍。 

通常会出现强烈的压力冲击,尤其是在蒸汽应用中,这会导致垫圈材料损坏。更灵活的垫圈能够承受更大的膨胀而不会破裂,这是有助于实现更安全、更可靠的垫圈接头的一个因素。

除非另有说明,否则典型值指的是 2.0 毫米厚的材料

所示压力/温度图是确定垫圈材料在已知环境中适用性的新方法。但是,还必须考虑化学相容性。

厚度 2.0 mm 的 pT 图:
 

在区域 1 中,垫圈材料适合使用受化学兼容性影响的常见安装实践

在区域 2 中,需要采取适当的措施来安装垫圈以确保性能。请致电或咨询 KLINGERexpert 寻求帮助。

在区域 3 中,如果没有先咨询 KLINGERexpert 或联系 KLINGER Thermoseal 的技术支持服务,请勿在这些应用中安装垫圈。

垫圈形成和保持密封的能力不仅取决于垫圈材料的类型和质量,还取决于被密封的介质、法兰设计、螺栓对垫圈施加的压力大小以及垫圈如何组装到法兰上并拧紧。这些因素超出了制造商的控制范围。请注意我们在技术资源中的安装手册。

KLINGER® QUANTUM

Unique gasket material with the highest flexibility at high temperatures

KLINGER^® Quantum is the first fiber-reinforced gasket material in the world that is exclusively HNBR-bound. Together with a unique production process developed specifically for the purpose, this material can be used at higher temperatures and with a much wider range of media than any other fiber-reinforced gasket material that is currently available.

This material is suitable for use in oils, water, steam, gases, salt solutions, fuels, alcohols, weak organic and inorganic acids, hydrocarbons, lubricants, and refrigerants. KLINGER Quantum is manufactured with high-quality fiber and filler compound reinforced with a high-temperature resistant HNBR matrix.

Certificates and approvals

• BAM-tested
• DIN-DVGW
• TA-Luft (Clean air)
• Fire-Safe acc. to DIN EN ISO 10497
• FDA conformity (must specify unbranded

Bending Test according to ISO 178

To evaluate flexibility potentials of sealing materials, the three-point bend test is often used to determine the flexural properties of compressed fiber materials.  In this test, the test specimen is deformed in the middle between the contact faces with a constant testing speed until it breaks, or until the deformation has reached a specified value.  

For the flexibility test, specimens of a fiber reinforced reference material and of KLINGER^® Quantum were treated for 48 hours at 200°C (392°F) and at 250°C (482°). The results of the test on these artificially aged samples provide information on the aging resistance of the two different materials and underscore the high performance of KLINGER^® Quantum.

The unique behavior of KLINGER^® Quantum manifests itself even more impressively in long-term tests. For this purpose, a fiber reinforced reference material, together with KLINGER^® Quantum was again treated at a temperature of 200°C (392°F) for 300 hours and 600 hours. After 600 hours at a temperature of 200°C KLINGER^® Quantum, shows a flexibility that is 8 times higher than known fiber-reinforced gasket materials. 

There are often strong pressure shocks, particularly in steam applications, that result in damage to the gasket material.  A more flexible gasket that withstands greater expansions without rupture is a factor that contributes to a safer, more reliable gasket joint.